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Minigun Barrels Made Simple!

Be absolutely sure to read the "Mounts" page before deciding fully on how YOU will make your barrel.

Heavier barrel packs need drastically different gun structures.

Our Big Minigun Pattern MUST have a STEEL MAIN AXLE, and a suitable mounting structure for SAFETY, and GOOD LOOKS. For this reason, please lean toward the "FREE Minigun" Patterns I offer here for experimentation, or the Small Minigun Pattern set for your first build.

"HONEYCOMB" BARREL DESIGN:

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This is a "HoneyComb" pack. This is a simple arrangement of six equal-diameter tubes bonded around a seventh, equal-diameter tube. This works with any given tubing size- from the tiniest to the biggest. Bees use this same geometrical layout for their honecombs, because six circles of any given size will always fit perfectly around a seventh. notice, THAT THERE ARE NO "DISCS WITH HOLES" NEEDED with this type of pack, and indeed, real Gatling type guns and MANY Sci Fi guns have been made this way.  The PPR-40MW has a honecomb barrel pack. It is literally only seven parts. This is the strongest way to make a barrel pack, but you are limited to having 3 or 6 barrels. Advantages include simple assembly and alignment without fixturing, and super light weight. This is the type of barrel a new builder will find easiest to assemble. This barrel pack type is more finger-friendly, having no gaps between the tubes*.

NOTES:

 Low mass is a consideration when making a barrel pack- the higher it is, the more drive motor (weight) it will require, and the damage it may be able to inflict before stopping motion in a mishap will be likewise of a higher order..

*The diameter of your pack is also important: smaller is easier to drive, and is safer. You do not need to drive a barrel at high RPM to have an acceptable illusion. All you really need is fast enough to fool the eye or camera. Sound effects will complete the "sell". A barrel pack is a potential rotation hazard- be sure to read my warnings page, especially noting that the drive system HAS to slip if the barrels meet ANY obstruction.

Honeycomb Pack Construction:

This works with any size tubing. You may use metal or plastic, the assembly follows the same sequence:

This is a tiny one I made for a scale helicopter. The only variation from what you see here is that for an airsoft gun, you want the CENTER tube to be longer by a few inches, so a drive can turn it using the stub.

Alignment is almost automatic with this method, as the tubes naturally nest together. Glue is applied along the sides where the tubes touch each other. The finished pack is VERY solid.

Of course, you will make yours bigger than this...

Here's an assembled one. I added a disc to the end of this particular one. Just make sure the longest tube ends up in the center, it's pretty hard to screw this one up. Build time: 45 minutes.   

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